Wire Harness Design for Efficient Manufacturing

Accelerate your wire harness design process with E3.series, a comprehensive solution for industries from motorcycles and scooters to automotive and avionics. Deliver accurate and manufacturable designs faster with detailed manufacturing layouts, intelligent manufacturing data, and seamless collaboration with MCAD.

  • Use E3.series connection data to reduce errors and design time
  • Seamless continuty from circuit diagram to production
  • Formboard design with real-time updates of schematic and cable plans
  • Trusted by industry leaders worldwide

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E3.series – Harness Design For Specialized Vehicles, Automotive, Aerospace, and Industrial Machinery

E3.series transforms cable and wiring harness design with intelligent features that automate complex tasks, improve accuracy, and streamline workflows.

Designed for various industries, E3.series facilitates the creation of comprehensive wire harness designs in a collaborative environment that integrates electrical connection data and geometrical parameters to streamline the entire design-to-manufacturing process.

Evaluate E3.series: Cable / Harness Design 

The E3.series Test-Drive is your chance to evaluate the E3.series software.

The Test-Drive for Cable / Harness Design will guide you step-by-step through the design process using E3.series, allowing you to get a true feel for how the software can improve your design process.

Learn how to:

  • Create a circuit diagram, using sub-circuits, searching and placing symbols and components, create connections and attaching wires
  • Create a wiring diagram, a non-scaled cable drawing, as well as a 1:1 scaled Formboard​
  • From the finished project, we will compile a BOM​, a wire cutting list​, a coversheet (list of content)​, and comprehensive PDF documentation.​

E3.cable is ideally suited for industries developing power and wire harnesses for the automotive, off-highway and special purpose vehicle, and aerospace industries, or those developing field cabling for plant and machinery.

E3.series Test-Drive

Register for our web-based software evaluation that will guide you through both the Machinery and Cabling design process using fully featured E3.series software.

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Core Benefits of E3.series for Cable and Harness Design

Data
Consistency

Create wire harness layouts directly from E3.series connectivity data, eliminating rework and accelerating the design process.

Integrated Design Automation

Automatically calculate wire lengths, harness diameters, and BOMs, enhancing accuracy from schematic to formboard.

Seamless MCAD Integration

Connect easily with MCAD designs to account for mechanical constraints, enabling comprehensive harness layouts.

Streamlined Manufacturing Documentation

Generate accurate reports, BOMs, and assembly and commissioning instructions.

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E3.series: Advanced Wire Harness Design Solutions

E3.series optimizes every stage of wire harness design, from initial concept through to manufacturing. With topology views and automated features and routines, it streamlines workflows, reduces errors, and ensures accuracy.

The ability to integrate seamlessly with MCAD and external data systems allows for real-time updates across schematic and formboard views, thereby supporting right-first-time harness production across all industries.

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Customer Success with E3.series Cable & Harness Design

Mecalac - cuts design time for right-first-time harnesses

Mecalac

Reduced design time by achieving right-first-time harnesses for heavy plant vehicles.

Stone Aerospace - Cuts cabling design by 12 weeks

Stone Aerospace

Saves 12 weeks in cabling design by using E3.series.

Emergency One - slashes lead times by digitizing the design process

Emergency One

Shortened delivery lead times by digitizing the harness design process.

Kässbohrer - achieves 60-90% reduction in electrical documentation turnaround

Kässbohrer

Achieved a 60-90% reduction in electrical documentation turnaround for custom vehicle configurations.

Eliminate Errors with Seamless Data Consistency

E3.series enhances accuracy by unifying connectivity design and physical layout within one single environment, eliminating the need for manual data entry and minimizing potential errors.

With real-time synchronization across schematic, cable plan, and physical layout views, your designs stay consistent throughout the project lifecycle. This integration supports faster design adjustments and more reliable manufacturing outcomes.

Evaluate E3.series                 Buy now
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MCAD Integration for Complete Design Collaboration

Collaborate effectively with mechanical teams using E3.series' seamless MCAD integration. Harness data can be directly imported from leading MCAD tools, supporting 3D-to-2D flattening and formboard creation. 

The integration keeps mechanical constraints and physical layouts in sync with the electrical design, streamlining cross-functional teamwork and enabling error-free harness designs that fit perfectly in real-world applications.

Intelligent Formboard Designs for Efficient Manufacturing

E3.series accelerates production with intelligent formboard designs and manufacturing documentation. The intelligent design tools reflect exact wire lengths, harness diameters, and apply standardized components like cable ties and protection, producing ready-to-manufacture harnesses directly from the digital model.

 

This automation significantly reduces lead times and ensures accuracy in every design, saving both time and cost in the production process.

Data always up to date

The device tree represents the online bill of materials - permanently up to date and can be output in various formats (Excel, ASCII, XML), on graphic sheets, or via an integrated API.

E3.series offers predefined and customisable documents and report such as tables of contents, parts lists, connection lists, cable lists, and terminal diagrams.

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